ALUTECH production

ALUTECH products are manufactured by highly qualified specialists at Group’s factories.

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Full cycle production

Full cycle production

ALUTECH Group has implemented a full-cycle production scheme: starting from primary aluminium smelting to profile extrusion, coating, anodising and wood-grain effect coating.

TECHNOLOGICAL BASE

Modern equipment

Modern equipment from leading manufacturers in the USA, Germany, Italy, UK, Canada and other countries ensures high production efficiency and, furthermore, high quality of finished products.

Modern equipment

Production capacity

The production capacity of ALUTECH Group is 55 thousand tonnes of aluminium per year.

Foundry

Here aluminium is melted, reduired alloys are prepared. The aluminium billets are automatically cut, marked and sorted, as well as undergo the process of homogenisation and cooling.

Six press lines

The 5, 7 and 9 inch lines ensure high pressing speed, stable geometry and mechanical properties of the profiles.

Five vertical powder coating lines

They provide even profile coating that is highly resistant to heat, UV-rays and corrosion. Chrome-free surface preparation technology, quick colour change system, automatic temperature control and polymerisation process control are used. The coating quality is confirmed by Qualicoat Seaside certificate.

Anodizing complex

Allows to produce three types of mechanically treated profiles in nine colours: silver, bronze and gold shades. For creating decorative effects on the surface, additional preparation technologies are used: scratching, shot blasting and polishing. The coating quality is confirmed by the Qualanod certificate.

SERIOUS APPROACH

Quality control

ALUTECH products undergo strict quality control at every production stage — from the incoming quality control of raw materials in our in-house laboratories to testing the finished products in our testing units.

Coating resistance

Powder coating quality of the products is tested for resistance to cracking and chipping. During this test the aluminium sample is bent and squeezed in the clamps until the sides are in contact.

Coating resistance

Colour uniformity

The colour uniformity of the coating is checked with a spectrophotometer, a device that measures the degree of colour difference.

Colour uniformity

Profile geometry

During the production process, the surface quality and geometry of the profile are repeatedly checked, as well as the pairing of the products with each other and other parameters.

RESEARCH & DEVELOPMENT AND TESTING

Testing and Training Centre

In-house engineering centre for creating unique bespoke solutions.

Large-scale testing

Products are tested on special equipment. Facade and mechanical stands, thermophysical test chambers and salt fog chambers allow to simulate the product behaviour under different circumstances — wind, humidity, sun, burglary attempts.

Large-scale testing

MANAGEMENT CONTROL

Automated processes

ALUTECH manufacturing facilities are equipped with advanced production lines, automated warehouses and robot-operated units.

Work for results

Automated processes allow to eliminate the risk of product defects during manufacturing.

ALUTECH CARES

Taking care of the environment is one of the key priorities of the company

QUALITY ASSURANCE

Certificates

ALUTECH products are certified for conformity in test centres in the EU and the USA.

Contact us

Please сall us for more information, support or placing orders. We have an experienced Team who will be glad to assist you with your enquiry.